3 Axis Cnc Heating Bending Machine For Angle Plate With Hydraulic Control

3-Axis Cnc Heating Bending Machine For Angle & Plate With Hydraulic Control

 
Product Introduction:

The CNC Angle Steel Heating and Bending Machine is expertly engineered and thoroughly inspected before shipment to ensure accurate forming of angle steel sections and flat steel plates. It is specifically developed to meet the stringent production requirements of structural steel fabrication, industrial equipment manufacturing, and architectural metalworking industries. Featuring outstanding bending accuracy, consistent repeatability, and dependable operating stability, the machine produces high-quality formed components that comply with strict dimensional tolerances and engineering standards. This enables bent angle steel and flat steel parts to seamlessly enter subsequent fabrication processes, improving overall manufacturing efficiency and ensuring a continuous production workflow.
 
Product parameters:

Product Features:

1. The machine is equipped with an advanced CNC control system integrated with a PLC controller and a user-friendly touchscreen Human–Machine Interface (HMI). This intelligent control platform enables convenient program entry, real-time production monitoring, and efficient process management, ensuring reliable machine performance and simplified day-to-day operation.

2. The equipment utilizes high-frequency ultrasonic induction heating technology to provide rapid, energy-efficient, and environmentally responsible heating. This innovative heating solution enhances manufacturing productivity, reduces energy consumption and operating costs, and fully supports modern green manufacturing and sustainability requirements.

3. Engineered as an integrated multi-functional forming system, the machine operates without the need for auxiliary tooling or frequent die changes. Its all-in-one design shortens setup time, streamlines production procedures, and substantially improves overall manufacturing efficiency.

4. By incorporating precision CNC positioning and motion control technology, the equipment delivers highly accurate, repeatable bending performance. This ensures consistent product quality, outstanding dimensional precision, increased production throughput, and dependable long-term processing stability.

5. The machine features an independent hydraulic power station combined with a fully integrated electrical control system. This configuration offers reliable operation, simplified maintenance, enhanced workplace safety, and excellent suitability for continuous heavy-duty industrial applications.

6. The cold-forming capability is designed for angle steel sections up to L100 × L100 × 10 mm, provided the required bending angle is 5° or less. This ensures precise deformation control, superior dimensional consistency, and excellent forming accuracy while minimizing residual material stress.

7. Under normal production conditions, the average cold-forming cycle is approximately 10 seconds per workpiece, while thermal forming typically requires around 120 seconds, depending on material grade and workpiece dimensions. Hot forming begins after the material reaches approximately 800°C (red-hot condition), with heating parameters automatically optimized according to the workpiece material and specified bending requirements.

8. After processing parameters have been configured, operators can initiate the automatic cycle using either the start button or a foot pedal. The machine automatically completes the entire forming sequence, including workpiece positioning, induction heating, automatic retraction of the heating assembly, hydraulic bending, ram return, and finished part unloading, reducing manual intervention while maximizing production efficiency.

9. In the combined hot- and cold-forming operating mode, machining starts immediately after the processing parameters are entered. The hydraulic ram remains in its working position, while the lower forming die automatically rises approximately 100 mm, allowing rapid removal of the finished workpiece. This optimized operating sequence significantly shortens cycle times and enhances overall manufacturing productivity.

The demonstration workpieces produced by the CNC Angle Steel Punching, Marking, and Cutting Production Line are manufactured in accordance with the standard specifications and processing practices widely adopted throughout the transmission tower industry. These representative samples provide customers, engineers, and quality inspectors with a practical reference for assessing machining precision, finished-component quality, and overall manufacturing performance, clearly demonstrating the equipment's capability to meet the rigorous production standards required for transmission tower fabrication.

In Ultra-High-Voltage (UHV) power transmission projects, where transmission towers are subjected to harsh environmental conditions and significant structural loading, this equipment performs a critical role in manufacturing the angle steel members that form the towers' primary load-bearing framework. The system carries out high-precision drilling and marking on components used in tower bodies, cross-arms, and other key structural assemblies, ensuring outstanding dimensional accuracy, precise hole positioning, and reliable joint quality. As a result, the equipment significantly improves the structural integrity, long-term durability, and operational safety of transmission towers while providing dependable manufacturing support for the continuous and reliable operation of modern UHV power transmission infrastructure.